Good work system design is one of the keys
to success of a company. Because at this design stage all
the entities in the work system are properly arranged
and prepared in order to achieve the targets set by the
company. In this study what is meant by company
targets is the target in terms of production productivity
and targets in terms of process capability Be rhubungan
with the quality of products produced. Based on this,
the research conducted on the Production Line Assy
Element Assy in the Factory 2 Production Area of PT.
This XYZ aims to improve the competitiveness of
companies through the design of good work systems to
increase production productivity, and through
evaluating the critical processes contained in the work
system in order to improve process capabilities that are
closely related to the quality of the products produced.
In fact there are two variations of work processes
found in the work system of the Production Line Sub
Assy Assy in the Production Area of Factory 2, PT.
XYZ, namely: Sub Production Process Assy Element
Assy (End Plate B Plastisol, and End Plate A Plastisol
Product), and Sub Production Process Assy Element
Assy (End Plate A Plastisol, and End Plate B
Macroplast Product ). So that the improvements made
include both variations of the work process.
Study methods of working time and line balancing
are used in solving pr ocess bottle neck problems in the
work system. With the problem of bottle neck process
resolved in the work system, it is expected that
production productivity in the work system can
increase, and meet the targets set by the company.
Based on the results of the research conducted, there
are fish repairs on both work process variations in the
Production Line Assy Element Assy.
In the Sub Production Process Assy Element Assy
(End Plate B Plastisol, and End Plate A Plastisol) there
was an increase in production capacity of 35.86 %, from
the initial production capacity of 11187 units / day , to
15 199 units / day , and there were the increase in line
efficiency was 26.57 %, which was from the initial
efficiency of 55.17 %, to 69.83%. Whereas in the Sub
Production Process Assy Element Assy (End Plate A
Plastisol, and End Plate B Macroplast) there is an
increase in production capacity of 39.44%, which is
from the initial production capacity of 10789 units /
day, to 15044 units / day , and there is an increase in
line efficiency of 22.05 %, ie from the initial line
efficiency of 68.85 %, to 84.03 %. Or in other words,
the production capacity under conditions after repairs
has been able to meet the production targets set by the
company.
While of the capability evaluation process, which
is used as a sample in this study is the improvement
process Plastisol Adhesive Dispense contained in Sub
Production Line Assy Element Assy in Production Area
2 Factory PT. The XYZ. From the results of the
research conducted, there was an increase in the value
of process capability in the Plastisol Dispense Adhesive
Process, namely from the initial condition Cpk value of
- 0.14, and Cp value of 0.21, Cpk value of 3.33, and Cp
value of 3.52 . Based on the results of these studies, it
can be seen that after doing the conformation to the
Plastisol Dispense Adhesive Process, the process has
been able to meet the process capability targets set by
the company.
Keywords : Bill of Materials (BoMs), Production Layout, Products Classification, Operating Process Chart (OPC), Productivity And Line Balancing, and Process Capability.