Keihin Fie. Pvt Ltd is a Japanese MultiNational having its product range in Engine Parts, and is leading manufacturer for nearly all Two Wheeler Manufacturers in India. The company has started its modern plants at Chakan MIDC, Pune and Bawal, Haryana to produce precise carburetors and air suction valves and hence cater the demand of Indian two-wheeler and three-wheeler automobiles. Keihin carburetors, engine management system and other components provide quick response and high performance in motorcycle and recreational vehicles. In today’s competitive world, it is vital to constantly improve, be it a manufacturing or service industry. Quality with quantity is a main characteristic which helps a company stay in the competition. Technology has taken leaps of development lately and this has brought about an increase in the customer demands. The main aim is to study the current capacity, analyze it to find areas of improvement and make an improvement proposal to meet the forecasted increase in demand of N112 Carburetor of TVS Apache. This report presents the current performance of outputs and capacity of the plant calculated using continuous data collected in shop floor. In each workstation the processing time is different and the longest time consumption workstation will be identified as a bottleneck workstation. The identified bottleneck station will be analyzed to reduce the processing time which increases production rate.

Keywords : productivity improvement, time study analysis, DMAIC-Define, Measure, Analyse, Improve, Control.