Today most of industries manufacturing layout can be develop and design using either traditionally or new engineering techniques. Most of small and medium scale industries facing the real time problem due to the layout designed in Traditionalway which are time consuming and not much easier. Traditional designed layout facing the number of problems like delay in handling of material,product back tracking and bottleneck, machine ideal condition etc. FlexSimsoftware is used to develop layout model, simulateandanalyses the machine locations and plant activities.FlexSimsimulation software is used to analyze the performance of layout byapplying different conditions. Result of each condition shows that productivity is continuous improved.In this study paper investigates the effect discrete plant layout on production capacity and throughput time inmanufacturing process. Main function is focuses on a critical plant layout and machine bottleneck. Simulation offers economical alternative to increasing the productivity of all machines in such plant.Finally this paper makes better layout to get a result which based on modeling and simulation for the manufacturing plant layout.

Keywords : Simulation, Layout, FlexSim, Analysis, Model, Optimization